Thursday, November 14, 2013

Cooling the thermal mirrors

The thermal mirrors (thermal cap, yellow; thermal wall, orange) are exposed to intense thermal radiation from the furnace opening or oculus (black line.) The black fringes represent 0 suns, 1000 suns, 2000 suns, etc., of back radiation when the the furnace is at the temperature of the sun.

The thermal mirrors—the cap and the wall—are exposed to intense thermal radiation. If the oculus were at the temperature of the sun, the cap would see about 9,000 suns of flux, and the wall about 1,000 suns. Of course, for the sake of efficiency, the furnace will actually operate at a much lower temperature, reducing these fluxes by about a factor of ten. The mirrors will reflect most of this heat, but perhaps about 5% will be absorbed. This absorbed heat needs to be dissipated from these surfaces to keep the mirrors cool—a thermal flux amounting to about 45 suns on the cap and 5 suns on the wall. The thermal wall may use passive cooling, but active convection is needed for the cap. For comparison, a 2-kw stove element heating a 20-cm diameter pot produces a thermal flux of about 64 suns.

Water is too dangerous to use directly above the furnace opening, so this significant cooling must be obtained by convected air. If the cap is segmented into smaller mirrors, each shingled over the other, a chimney extending to the top of the lamp may draft enough air between the mirrors to keep the mirrors cool.

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